Liquid Penetrant Testing (PT)

Liquid Penetrant Inspection (also called Dye Penetrant Testing or Penetrant Testing — PT/LPI) is a nondestructive testing method for revealing surface-breaking defects in non-porous materials. A low-surface-tension liquid penetrant is applied to the part, allowed to soak into discontinuities, excess penetrant is removed, and a developer is applied to draw out trapped penetrant to form visible indications under appropriate lighting.

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Our PT Services

Precise surface defect detection for non-porous metals, glass and ceramics using industry-standard liquid penetrant methods. Shop and field-capable with certified technicians and professional reporting.

Visible Dye Penetrant

Bright red dye penetrants evaluated under white light — ideal for general fabrication, castings, and applications where fluorescent equipment is not required.

Fluorescent Penetrant (UV)

High-sensitivity fluorescent penetrants inspected under UV-A lighting in darkened booths for superior contrast and detection of fine cracks and porosity.

Solvent-Removable & Water-Washable Systems

We select the penetrant system (solvent-removable, water-washable, or post-emulsifiable) based on part geometry, contamination, and client specifications.

Field & Shop Inspections

Portable kits for on-site inspections and full dark-room booths for controlled shop evaluations — we support scheduled maintenance, outages and production checks.

Our Inspection Process

  1. Review & Planning: Confirm acceptance criteria, part history, and surface condition; choose the appropriate penetrant system.

  2. Pre-cleaning: Remove oil, scale, paint or other contaminants that prevent penetrant entry.

  3. Penetrant Application: Apply penetrant by spray, dip or brush; allow adequate dwell time for penetration into discontinuities.

  4. Excess Removal: Remove surface penetrant carefully (solvent wipe, water wash, or emulsify) without extracting penetrant from defects.

  5. Developer Application: Apply developer to draw trapped penetrant out and create visible indications.

  6. Inspection & Documentation: Inspect under appropriate lighting (white light or UV), record indications with photos and sketches, and prepare the formal report.

  7. Post-Test Cleanup: Clean and preserve the part, document chemical batch numbers and disposal where required.

Ready to schedule a LP inspection?

Contact our certified technicians for quotes, availability, and safety planning.

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Email: adrian@twinsindustrial.com