Mechanical Integrity Services
Mechanical Integrity (MI) is a systematic program of inspections, testing, analysis and maintenance activities designed to ensure pressure-containing and structural equipment performs safely throughout its service life. MI integrates NDT, engineering assessments, corrosion control and documentation to manage risk and meet regulatory and company requirements.
Our Mechanical Integrity Services
comprehensive mechanical integrity programs to keep your critical assets safe, compliant and productive. From inspections and fitness-for-service assessments to corrosion monitoring and repair verification, Twins Industrial delivers practical, code-compliant solutions.
Asset Inspection & Condition Assessment
Visual inspections, thickness surveys, NDE (UT, PT, MT, RT) and data-driven condition assessments for piping, vessels, tanks and structural components.
Fitness-for-Service (FFS) & Remaining Life
Engineering evaluations to determine acceptability of degraded components, remaining life estimates, and recommended repairs per API/ASME standards.
Corrosion Monitoring & Thickness Surveys
Routine and detailed thickness mapping, corrosion rate analysis, long-term monitoring programs and data management to prioritize repairs.
Pressure Relief Device & Valve Testing
Functional testing, set-point verification and documentation for safety valves and relief systems to ensure proper operation and compliance.
Inspection Program Development
Custom MI programs, inspection intervals, inspection plans, and reporting templates aligned with API, ASME and client specifications.
Repair Verification & Post-Repair Inspection
Verification of repair quality, post-repair NDT, dimensional checks and final acceptance reporting to close out nonconformances.
How We Work
Program Review & Planning: Evaluate existing MI practices, inspection history, and regulatory requirements to design an optimized program.
Inspection & Data Collection: Execute inspections and NDE, capture thickness readings, photographs and contextual data.
Analysis & Engineering: Conduct FFS, corrosion rate analysis and remaining life calculations to assess risk and prioritize actions.
Action Plan & Execution: Recommend repairs, monitoring intervals, and support execution including weld repairs and post-repair verification.
Reporting & Records Management: Deliver clear, auditable reports with charts, maps and recommended next steps. Help implement digital records for ongoing MI tracking.
Ready to schedule Mechanical Integrity Services?
Contact our certified technicians for quotes, availability, and safety planning.